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| Section I Background, Strategy and Program Status |
I-1 |
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BACKGROUND |
I-2 |
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DOD'S CORROSION STRATEGY |
I-3 |
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Vision |
I-4 |
|
Strategies |
I-4 |
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ORGANIZATIONAL STRUCTURE |
I-5 |
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SUMMARY OF KEY ACTIVITIES |
I-8 |
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REPORT OUTLINE |
I-10 |
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| Section II Funding and Personnel Resources Needed to Implement the Strategy |
II-1 |
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PAST AND NEAR TERM |
I-1 |
|
LONG TERM |
II-1 |
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| Section III Selected WIPT Activities |
III-1 |
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POLICY AND REQUIREMENTS WIPT SELECTED ITEM |
III-2 |
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SPECIFICATIONS, STANDARDS AND QUALIFICATION PROCESS (SSQP) WIPT SELECTED ITEM |
III-3 |
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TRAINING AND CERTIFICATION WIPT SELECTED ITEM |
III-6 |
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FACILITIES WIPT SELECTED ITEM |
III-8 |
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Personnel Training and Certification |
III-8 |
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Impact of Corrosion Efforts |
III-8 |
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SCIENCE AND TECHNOLOGY WIPT SELECTED ITEM |
III-9 |
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Develop Joint Service Roadmap for Coordinated S&T |
III-9 |
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Establish Knowledge Base by Platform, Infrastructure, and Material Types |
III-9 |
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Provide S&T Interface for the Corrosion IPT |
III-9 |
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Identify R&D Stakeholders |
III-9 |
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Maintain Summary Inventory of Corrosion S&T Projects Funding |
III-10 |
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Identify DoD Corrosion Research Needs Currently Not Being Addressed |
III-10 |
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Facilitate Obtaining Additional or Alternate Funding for Corrosion Research |
III-10 |
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Quantify Current DoD Funding and Research Topics Addressing Corrosion |
III-10 |
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Augment Project Reliance Inputs |
III-10 |
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Aid in Coordinating Research Efforts Between Multiple Services |
III-11 |
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Assist in Managing, Directing, and Coordinating Forthcoming Funding |
III-11 |
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Provide a Cross-Component Corrosion Forum and Communication Group |
III-11 |
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Provide a Central PoC and Broker to Communicate Corrosion Needs |
III-11 |
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Establish Knowledge Base (Work with Communication and Outreach WIPT) |
III-11 |
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Develop Websites, Manuals, and Instructions for Corrosion Technologies |
III-11 |
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Establish Mechanisms to Identify Problems and Convey Them to R&D |
III-11 |
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Continually Review Technology Roadmap from Inception to Implementation |
III-11 |
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Identify Projects Linked to Common Technology Areas in Major Categories |
III-12 |
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COMMUNICATIONS AND OUTREACH WIPT SELECTED ITEM |
III-12 |
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METRICS, IMPACT, AND SUSTAINMENT WIPT SELECTED ITEM |
III-13 |
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| Section IV Status of Cost-of-Corrosion Baseline Study |
IV-1 |
|
METHODOLOGY |
IV-1 |
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RESULTS |
IV-3 |
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Army Ground Vehicle Corrosion Costs |
IV-3 |
|
Navy Ships Corrosion Costs |
IV-4 |
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Corrosion Cost Focus Areas |
IV-5 |
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SCHEDULE |
IV-6 |
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| Section V Corrosion Reduction Projects |
V-1 |
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PROJECTS FUNDED IN FY2005 |
V-1 |
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PROJECTS FUNDED IN FY2006 |
V-3 |
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PROJECTS FUNDED IN FY2007 |
V-4 |
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| Section VI Detailed Results of Selected FY2005 Projects |
VI-1 |
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ARMY FACILITIES: LEAK DETECTION FOR POTABLE WATER LINES AT FORT HOOD |
VI-1 |
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NAVY FACILITIES: RED HILL TUNNEL FUEL LINES |
VI-3 |
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AIR FORCE FACILITIES: SUPERVISORY CONTROL AND DATA AUTOMATION FOR CATHODIC PROTECTION |
VI-5 |
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ARMY EQUIPMENT: AMCOM-NAVAIR CORROSION PARTNERSHIP |
VI-6 |
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NAVY (NAVAIR) EQUIPMENT: AVDEC SEALANTS FOR CONDUCTIVE GASKETS |
VI-7 |
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NAVY (NAVSEA) EQUIPMENT: COMPOSITE ELECTRICAL BOXES |
VI-9 |
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AIR FORCE EQUIPMENT: AIRCRAFT ELECTRICAL CONNECTOR INHIBITOR |
VI-11 |
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MARINE CORPS EQUIPMENT: AUTOMATED VEHICLE WASH-DOWN SYSTEM |
VI-13 |
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Appendix A DoD Corrosion Executive Policy Memorandum |
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Appendix B Summaries-FY2005 Funded Projects |
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Appendix C Summaries-FY2006 Funded Projects |
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Appendix D Summaries-FY2007 Funded Projects |
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Appendix E Abbreviations |
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| Figures |
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Figure I-1. DoD Corrosion Prevention and Mitigation Strategy |
I-3 |
|
Figure I-2. DoD Corrosion Organization |
I-6 |
|
Figure III-1. WIPT Interrelationships |
III-1 |
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Figure III-2. DoD Corrosion Exchange Navigation Bar |
III-4 |
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Figure III-3. Consolidating a Vast Amount of Information |
III-4 |
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Figure III-4. Specification and Standards Selection Tool |
III-5 |
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Figure III-5. Product Information Form |
III-6 |
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Figure III-6. Screenshot of Corrosion Prevention and Control Overview Course |
III-7 |
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Figure IV-1. Cost-of-Corrosion Data Structure (Army Example) |
IV-2 |
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Figure IV-2. Cost of Corrosion for Army Ground Vehicles (FY2004) |
IV-4 |
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Figure IV-3. Cost of Corrosion for Navy Ships (FY2004) |
IV-5 |
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Figure VI-1. Ten PermaLog Leak Sensors with a Patroller (drive-by) Data Retrieval Unit |
VI-2 |
|
Figure VI-2. Red Hill Underground Fuel Facility |
VI-3 |
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Figure VI-3. Red Hill Tunnel Inspection |
VI-4 |
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Figure VI-4. High Speed Bristle Discs |
VI-6 |
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Figure VI-5. Qualifying Aerosol Paints |
VI-6 |
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Figure VI-6. Corrosion Preventative Technologies for Avionics |
VI-6 |
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Figure VI-7. Magnesium Coatings |
VI-7 |
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Figure VI-8. Surface of Aircraft after Antenna Removal |
VI-8 |
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Figure VI-9. Communications Antenna after Removal (without AvDEC Gasket) |
VI-8 |
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Figure VI-10. Communications Antenna after Removal (with AvDEC Gasket) |
VI-8 |
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Figure VI-11. Metallic Electrical Box |
VI-9 |
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Figure VI-12. Composite Electrical Box |
VI-10 |
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Figure VI-13. Effects of LRU Lubrication (F-16 Aircraft from Shaw AFB) |
VI-12 |
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Figure VI-14. MCBH Automated Vehicle Wash-Down System |
VI-13 |
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| Tables |
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Table I-1. Key Corrosion Prevention and Mitigation Activities |
I-8 |
|
Table II-1. Source and Amount of Corrosion Program Funding Through FY2013 (in millions)a |
II-2 |
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Table III-1. WIPT Interrelationship Examples |
III-1 |
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Table III-2. Summary of Key Responsibilities |
III-3 |
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Table III-3. CorrDefense Highlights |
III-13 |
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Table IV-1. Priority of Acquiring Corrosion Cost Information |
IV-1 |
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Table IV-2. Army Ground Vehicles with the Highest Combined Average Corrosion Cost per Vehicle and Total Corrosion Cost |
IV-6 |
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Table IV-3. Navy Ships ESWBS Codes with Highest Contribution to Corrosion Cost |
IV-6 |
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Table IV-4. Schedule of Cost of Corrosion Studies |
IV-7 |
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Table V-1. FY2005 Approved Corrosion Projects and Planned Funding |
V-2 |
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Table V-2. FY2006 Approved Corrosion Projects and Planned Funding |
V-3 |
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Table V-3. FY2007 Approved Corrosion Projects and Planned Funding |
V-5 |
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Table VI-1. Number of Electrical Boxes by Fleet |
VI-10 |
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